GAS ASSIST INJECITION MOULD MAKING AND MOLDING PROCESS FOR LARGE PLASTIC MEDICAL PARTS WITH COMPLEX DESIGNS
As the industry leader in gas assist injection molding, NBE Global Injection Molds has extensive molding capabilities to meet the diverse needs of our customers. Gas assist injection molding can improve dimensional stability and lower costs over traditional manufacturing techniques.
In the early 2000’s NBE Global Injection Molds was one of the original companies which developed gas assisted injection molding and continues to pioneer its use and application today. Since then, we have acquired the equipment and processing technology necessary to manufacture complexly designed parts and the quality culture required to produce consistent high-quality components/products. We welcome your visit so you can see our gas assist technology and capabilities. To discuss how NBE Global Injection Molds can meet your gas assist injection molding needs, please contact us.
Mold Manufacturing Process
A simple, transparent journey from 3D design to mass production.
Design & DFM
- We analyze your 3D CAD model for manufacturability (DFM).
- Optimize draft angles, wall thickness, and structure.
- Goal: Fix potential issues early to save time and cost.
Tooling Engineering
- Select the right tool steel based on your volume needs.
- Design gating, parting lines, and ejection systems.
- Map out cooling channels for fast, deformation-free production.
Precision Machining
- High-accuracy CNC milling and EDM spark erosion.
- Surface treatments: Polishing, texturing, or mirror finish.
- Expert assembly and micro-adjustments by veteran toolmakers.
T1 Trial & Inspection
- Mount the mold to test the first batch of samples (T1).
- Check for cosmetics (sink marks, flash) and exact dimensions.
- Fine-tune the mold until samples are 100% perfect.
Production & Care
- Final approval transitions the tool into stable mass production.
- Regular mold maintenance (cleaning, anti-rust, lubrication).
- Ensuring long-term output and protecting your investment.
Secure Packaging & Global Logistics
- Secure the mold thoroughly with robust moisture-proof wrapping.
- Securely pack in custom-built, fumigated wooden crates for safe international freight.
- Provide the final QC inspection report for your quality assurance.
