Saftpresse für Kunststoffspritzguss
| Fähigkeiten & Erfahrung | |
|---|---|
| Primäre CAD-Software |
PTC (Creo 2.0 oder früher) Siemens (NX 8.0 oder früher) |
| Primäre CAM-Software |
Pro/NC für hochpräzise Bearbeitung von Kernen/Kavitäten und Elektroden DP Esprit für CNC-Drahterodieren |
| Design- und Engineering-Erfahrung |
Shuttle- und Einlegeformen Frontmontierte, schnell wechselbare Werkzeuge Erweiterbare und austauschbare Werkzeuge Formen mit mehrfacher Schieberfunktion Abstreifer- und schwimmende Kavitätenplattenformen Heißkanalsystem |
| Produktspezifikationen | |
|---|---|
| Formgebung | Kunststoffspritzguss |
| Formbasis | LKM;HASCO;DME,etc |
| Formmaterial | NAK20,S136,P20.718H,738H,45#,etc |
| Formkavität | Einzeln oder Mehrfach |
| Toleranz | +/-0.02mm |
| Oberfläche | Eloxiert, poliert, Siebdruck, Lackierung, etc. |
| Anguss | Heiß-/Kaltkanal; Nadelpunktanguss, etc. |
| Konstruktionssoftware | UG,PROE,CAD,SOLIDWORK,etc |
| Produktmaterial | ABS,PP,PE,POM,PMMA,etc |
| Formlebensdauer | 100k-500k Schuss |
| Lieferzeit | 25-45 Tage |
| Transport | Auf See, per Luftfracht oder auf dem Landweg, wie gewünscht |
| Verpackung | Standard oder wie gewünscht |
| OEM/ODM | Akzeptabel |
| Zertifikat | ISO9001: 2015, TS16949 |
Mold Manufacturing Process
A simple, transparent journey from 3D design to mass production.
1
Design & DFM
Action: 3D Blueprint Review
- We analyze your 3D CAD model for manufacturability (DFM).
- Optimize draft angles, wall thickness, and structure.
- Goal: Fix potential issues early to save time and cost.
2
Tooling Engineering
Action: Internal Structure Design
- Select the right tool steel based on your volume needs.
- Design gating, parting lines, and ejection systems.
- Map out cooling channels for fast, deformation-free production.
3
Precision Machining
Action: CNC, EDM & Assembly
- High-accuracy CNC milling and EDM spark erosion.
- Surface treatments: Polishing, texturing, or mirror finish.
- Expert assembly and micro-adjustments by veteran toolmakers.
4
T1 Trial & Inspection
Action: First Injection & QC
- Mount the mold to test the first batch of samples (T1).
- Check for cosmetics (sink marks, flash) and exact dimensions.
- Fine-tune the mold until samples are 100% perfect.
5
Production & Care
Action: Sign-off & Maintenance
- Final approval transitions the tool into stable mass production.
- Regular mold maintenance (cleaning, anti-rust, lubrication).
- Ensuring long-term output and protecting your investment.
6
Secure Packaging & Global Logistics
Action: Moisture-Proof & Custom Crating
- Secure the mold thoroughly with robust moisture-proof wrapping.
- Securely pack in custom-built, fumigated wooden crates for safe international freight.
- Provide the final QC inspection report for your quality assurance.
Why Choose US
21+ Years of Tooling Expertise Over two decades of dedicated focus on mold design and fabrication, backed by master-level technicians and engineering specialists.
Advanced In-House Manufacturing Fully integrated production lines equipped with state-of-the-art processing machinery for ultimate precision and control.
Rigorous QC & Transparent Process Multi-tier quality inspections with real-time production updates. We deliver comprehensive pre-sales consultation and reliable after-sales support.
Globally Certified Standards Proudly ISO 9001:2019 certified operations with an Official Import & Export License, ensuring seamless and compliant international deliveries.
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