Kundenspezifische Spritzgussformenherstellung und Formenservice für medizinische Teile
Mit langgewindeten ABS+PC-Teilen bieten wir professionellen Formenbau, Formgebung und die Produktion von Kunststoffspritzgussteilen, die speziell für medizinische Geräte maßgeschneidert sind.
| Technische Daten | |
|---|---|
| Formbasis | SD, LKM Standard, HASCO Standard Eigenfertigung, etc. |
| Formmaterial | P20 / 718 / 738 / NAK80 / S136 / 2738 / 2316 / H13, etc. |
| Formgenauigkeit | +/- 0,01 mm |
| Formlebensdauer | 50-5000K Schuss |
| Formnest | Einzelnes Nest, Mehrfachnest |
| Angusssystem | Heißkanal und Kaltkanal |
| Angusstyp | Punktanguss, Kantenanguss, Tunnelanguss, Folienanguss, Ventilanguss, offener Anguss, etc. |
| Ausrüstung | CNC, EDM, Trennmaschine, Kunststoffmaschinen, etc. |
| Kunststoffmaterial | PA6, PA66, ASA, POM, PPS, ABS, ABS+GF, ABS+PC, POM(Derlin), PP, PE, PC, PMMA(Acryl), PVC, PEI, PBT, PTFI |
| Metallmaterial | Aluminium (6061, 6063, 7075...), Messing, Kupfer, Edelstahl (301, 302, 303, 304...) |
| Oberflächenbehandlung | Polieren, Lackieren, Verchromen, Eloxieren, Bürsten, Siebdruck, Wassertransferdruck, Laserschneiden, Lederbezug, Textur, Sandstrahlen, Vergolden, UV-Lackierung… |
| Bitte bereitstellen | 2D, 3D, Muster oder die Größe der Mehrwinkelbilder |
| Qualitätssystem | ISO 9001: 2019 |
| Wir versprechen | Immer kundenorientiert, niemals auf kurzfristigen Gewinn aus, sondern auf langfristigen Nutzen bedacht. |
Mold Manufacturing Process
A simple, transparent journey from 3D design to mass production.
1
Design & DFM
Action: 3D Blueprint Review
- We analyze your 3D CAD model for manufacturability (DFM).
- Optimize draft angles, wall thickness, and structure.
- Goal: Fix potential issues early to save time and cost.
2
Tooling Engineering
Action: Internal Structure Design
- Select the right tool steel based on your volume needs.
- Design gating, parting lines, and ejection systems.
- Map out cooling channels for fast, deformation-free production.
3
Precision Machining
Action: CNC, EDM & Assembly
- High-accuracy CNC milling and EDM spark erosion.
- Surface treatments: Polishing, texturing, or mirror finish.
- Expert assembly and micro-adjustments by veteran toolmakers.
4
T1 Trial & Inspection
Action: First Injection & QC
- Mount the mold to test the first batch of samples (T1).
- Check for cosmetics (sink marks, flash) and exact dimensions.
- Fine-tune the mold until samples are 100% perfect.
5
Production & Care
Action: Sign-off & Maintenance
- Final approval transitions the tool into stable mass production.
- Regular mold maintenance (cleaning, anti-rust, lubrication).
- Ensuring long-term output and protecting your investment.
6
Secure Packaging & Global Logistics
Action: Moisture-Proof & Custom Crating
- Secure the mold thoroughly with robust moisture-proof wrapping.
- Securely pack in custom-built, fumigated wooden crates for safe international freight.
- Provide the final QC inspection report for your quality assurance.
Why Choose US
21+ Years of Tooling Expertise Over two decades of dedicated focus on mold design and fabrication, backed by master-level technicians and engineering specialists.
Advanced In-House Manufacturing Fully integrated production lines equipped with state-of-the-art processing machinery for ultimate precision and control.
Rigorous QC & Transparent Process Multi-tier quality inspections with real-time production updates. We deliver comprehensive pre-sales consultation and reliable after-sales support.
Globally Certified Standards Proudly ISO 9001:2019 certified operations with an Official Import & Export License, ensuring seamless and compliant international deliveries.
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