Medizinische Formen für Kunststoffteile von Medizinprodukten
Inquiry
GASASSISTIERTES SPRITZGUSSVERFAHREN UND FORMENBAU FÜR GROSSE MEDIZINISCHE KUNSTSTOFFTEILE MIT KOMPLEXEN DESIGNS
| Produktspezifikationen | |
|---|---|
| Hauptprodukt | Hochwertige Kunststoffteile für medizinische Geräte, hergestellt durch Kunststoffspritzguss, medizinische Formen und Kunststoffspritzguss-Service |
| Formgrundplatte | SD, LKM Standard, HASCO Standard, Eigenfertigung, etc. |
| Formmaterial | P20/718/738/NAK80/S136/2738/2316/H13, etc. |
| Formgenauigkeit | +/-0,01mm |
| Formlebensdauer | 50-500K Schüsse |
| Formkavität | Einzelkavität, Mehrfachkavität |
| Anguss-System | Heißkanal und Kaltkanal |
| Angussart | Punktanguss, Kantenanguss, Tunnelanguss, Filmanguss, Ventilanguss, Offener Anguss, etc. |
| Ausrüstung | CNC, EDM, Trennmaschine, Kunststoffmaschinen, etc. Kunststoffteile |
| Kunststoffmaterial | PA6,PA66, ASA, POM, PPS, ABS,ABS+GF,ABS+PC,POM(Derlin),PP, PE,PC,PMMA(Acryl),PVC,PEI,PBT,PTFI |
| Metallmaterial | Aluminium (6061,6063,7075...), Messing, Kupfer, Messing, Edelstahl (301,302,303,304...) |
| Oberflächenbehandlung | Polieren, Lackieren, Verchromen, Eloxieren, Bürsten, Siebdruck, Wassertransferdruck, Laserschneiden, Lederbezug, Textur, Sandstrahlen, Vergolden, UV-Lackierung… |
| Bitte bereitstellen | 2D, 3D, Muster oder die Größe der Mehrwinkelbilder |
| Qualitätssystem | ISO 9001: 2019 |
| Wir versprechen | Immer kundenorientiert, niemals auf kurzfristigen Gewinn, sondern auf langfristigen Nutzen ausgerichtet |
Mold Manufacturing Process
A simple, transparent journey from 3D design to mass production.
1
Design & DFM
Action: 3D Blueprint Review
- We analyze your 3D CAD model for manufacturability (DFM).
- Optimize draft angles, wall thickness, and structure.
- Goal: Fix potential issues early to save time and cost.
2
Tooling Engineering
Action: Internal Structure Design
- Select the right tool steel based on your volume needs.
- Design gating, parting lines, and ejection systems.
- Map out cooling channels for fast, deformation-free production.
3
Precision Machining
Action: CNC, EDM & Assembly
- High-accuracy CNC milling and EDM spark erosion.
- Surface treatments: Polishing, texturing, or mirror finish.
- Expert assembly and micro-adjustments by veteran toolmakers.
4
T1 Trial & Inspection
Action: First Injection & QC
- Mount the mold to test the first batch of samples (T1).
- Check for cosmetics (sink marks, flash) and exact dimensions.
- Fine-tune the mold until samples are 100% perfect.
5
Production & Care
Action: Sign-off & Maintenance
- Final approval transitions the tool into stable mass production.
- Regular mold maintenance (cleaning, anti-rust, lubrication).
- Ensuring long-term output and protecting your investment.
6
Secure Packaging & Global Logistics
Action: Moisture-Proof & Custom Crating
- Secure the mold thoroughly with robust moisture-proof wrapping.
- Securely pack in custom-built, fumigated wooden crates for safe international freight.
- Provide the final QC inspection report for your quality assurance.
Why Choose US
21+ Years of Tooling Expertise Over two decades of dedicated focus on mold design and fabrication, backed by master-level technicians and engineering specialists.
Advanced In-House Manufacturing Fully integrated production lines equipped with state-of-the-art processing machinery for ultimate precision and control.
Rigorous QC & Transparent Process Multi-tier quality inspections with real-time production updates. We deliver comprehensive pre-sales consultation and reliable after-sales support.
Globally Certified Standards Proudly ISO 9001:2019 certified operations with an Official Import & Export License, ensuring seamless and compliant international deliveries.
NEUESTE PRODUKTE
Kunststoff-Spritzgussteile
Inquiry
Spritzguss-Acryl-Anpassung
Inquiry
ABS-Spritzgussteil
Inquiry
Produktdesign Spritzeimerform
Inquiry
