Fitness plastic shell plastic injection molding

Fitness plastic shell plastic injection molding

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Product Specifications
product name	body building plastic enclosure double color two shot mold mould overmolded overmolding injection molding
mold base	LKM, HASCO,etc
mold material	s136/2344/718/738/NAK80/p20 etc.
mold life	500 k
mold precision	+/-0.01mm
mold cavity	multi-cavity mold
gate type	Pinpoint Gate, Edge Gate, Sub Gate, Film Gate, Valve Gate, Open Gate, etc.
plastic material	PA6,PA66, ASA, POM, PPS, ABS,ABS+GF,ABS+PC,POM,PP, PE,PC,PMMA(Acrylic),TPE,TPU,PEI,PBT,PTFI
surface treatment	Polishing/smooth,texture/frosted, painting, plating, printing , etc.
quality system	Polishing/smooth,texture/frosted, painting, plating, printing , etc.
runner system	hot runner mold

Design & DFM

Action: 3D Blueprint Review

We analyze your 3D CAD model for manufacturability (DFM).
Optimize draft angles, wall thickness, and structure.
Goal: Fix potential issues early to save time and cost.

Tooling Engineering

Action: Internal Structure Design

Select the right tool steel based on your volume needs.
Design gating, parting lines, and ejection systems.
Map out cooling channels for fast, deformation-free production.

Precision Machining

Action: CNC, EDM & Assembly

High-accuracy CNC milling and EDM spark erosion.
Surface treatments: Polishing, texturing, or mirror finish.
Expert assembly and micro-adjustments by veteran toolmakers.

T1 Trial & Inspection

Action: First Injection & QC

Mount the mold to test the first batch of samples (T1).
Check for cosmetics (sink marks, flash) and exact dimensions.
Fine-tune the mold until samples are 100% perfect.

Production & Care

Action: Sign-off & Maintenance

Final approval transitions the tool into stable mass production.
Regular mold maintenance (cleaning, anti-rust, lubrication).
Ensuring long-term output and protecting your investment.

Secure Packaging & Global Logistics

Action: Moisture-Proof & Custom Crating

Secure the mold thoroughly with robust moisture-proof wrapping.
Securely pack in custom-built, fumigated wooden crates for safe international freight.
Provide the final QC inspection report for your quality assurance.

Why Choose US

21+ Years of Tooling Expertise Over two decades of dedicated focus on mold design and fabrication, backed by master-level technicians and engineering specialists.

Advanced In-House Manufacturing Fully integrated production lines equipped with state-of-the-art processing machinery for ultimate precision and control.

Rigorous QC & Transparent Process Multi-tier quality inspections with real-time production updates. We deliver comprehensive pre-sales consultation and reliable after-sales support.

Globally Certified Standards Proudly ISO 9001:2019 certified operations with an Official Import & Export License, ensuring seamless and compliant international deliveries.