Moldeo por inyección de plástico de la cubierta de plástico para equipos de fitness
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| Especificaciones del producto | |
|---|---|
| nombre del producto | carcasa de plástico para culturismo, molde de doble color de doble inyección sobremoldeado por inyección |
| base del molde | LKM, HASCO, etc. |
| material del molde | s136/2344/718/738/NAK80/p20, etc. |
| vida útil del molde | 500 k |
| precisión del molde | +/-0,01 mm |
| cavidad del molde | molde multicavidad |
| tipo de compuerta | Compuerta de pasador, compuerta de borde, subcompuerta, compuerta de película, compuerta de válvula, compuerta abierta, etc. |
| material plástico | PA6, PA66, ASA, POM, PPS, ABS, ABS+GF, ABS+PC, POM, PP, PE, PC, PMMA (acrílico), TPE, TPU, PEI, PBT, PTFI |
| tratamiento de superficie | Pulido/liso, texturizado/esmerilado, pintura, chapado, impresión, etc. |
| sistema de calidad | Pulido/liso, texturizado/esmerilado, pintura, chapado, impresión, etc. |
| sistema de colada | molde de colada caliente |
Mold Manufacturing Process
A simple, transparent journey from 3D design to mass production.
1
Design & DFM
Action: 3D Blueprint Review
- We analyze your 3D CAD model for manufacturability (DFM).
- Optimize draft angles, wall thickness, and structure.
- Goal: Fix potential issues early to save time and cost.
2
Tooling Engineering
Action: Internal Structure Design
- Select the right tool steel based on your volume needs.
- Design gating, parting lines, and ejection systems.
- Map out cooling channels for fast, deformation-free production.
3
Precision Machining
Action: CNC, EDM & Assembly
- High-accuracy CNC milling and EDM spark erosion.
- Surface treatments: Polishing, texturing, or mirror finish.
- Expert assembly and micro-adjustments by veteran toolmakers.
4
T1 Trial & Inspection
Action: First Injection & QC
- Mount the mold to test the first batch of samples (T1).
- Check for cosmetics (sink marks, flash) and exact dimensions.
- Fine-tune the mold until the physical samples strictly align with your final approved 3D rendering.
- Ship physical plastic sample from each mold trial to the customer for confirmation.
5
Production & Care
Action: Sign-off & Maintenance
- Final approval transitions the tool into stable mass production.
- Regular mold maintenance (cleaning, anti-rust, lubrication).
- Ensuring long-term output and protecting your investment.
6
Secure Packaging & Global Logistics
Action: Moisture-Proof & Custom Crating
- Apply industrial-grade anti-rust oil, and secure the mold thoroughly with robust moisture-proof wrapping.
- Securely pack in custom-built, fumigated wooden crates for safe international freight.
- Provide the final QC inspection report for your quality assurance.
Why Choose US
21+ Years of Tooling Expertise Over two decades of dedicated focus on mold design and fabrication, backed by master-level technicians and engineering specialists.
Advanced In-House Manufacturing Fully integrated production lines equipped with state-of-the-art processing machinery for ultimate precision and control.
Rigorous QC & Transparent Process Multi-tier quality inspections with real-time production updates. We deliver comprehensive pre-sales consultation and reliable after-sales support.
Globally Certified Standards Proudly ISO 9001:2019 certified operations with an Official Import & Export License, ensuring seamless and compliant international deliveries.
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